OBJECTIVE

Preventive and predictive maintenance is a maintenance system which very reliable to prevent some sudden troubles or breakdown that may happened on factory’s tools/equipments. The sudden troubles are very potential things that caused a big loss in production process. The effects of this problem are some failure to achieve production target, the lack of personnel, unprepared spare parts, etc. Preventive and predictive maintenance application system starts from standard arranging, activity planning, realization supervising, and, as the finish line is, evaluating and analyzing the maintenance’s result

 

COURSE CONTENT

1. Preventive and Predictive Maintenance Economics

  • Past sins
  • Costs of setup and ongoing costs
  • True breakdown costs
  • Case study

2. Justifying (Selling) Preventive Maintenance and Predictive Maintenance Expenditures

  • Some benefits of PPM
  • Selling Preventive Maintenance / Predictive Maintenance
  • Benefits of Preventive Maintenance / Predictive Maintenance

3. Basic Understanding of Preventive Maintenance

  • What is Preventive Maintenance?
  • Understanding what Preventive Maintenance is supposed to accomplish and the critical event
  • Appropriate Preventive Maintenance strategy for the 3 equipment life cycles and 6 failure modes
  • Maintenance improvement curve – How to get the most bang for your buck

4. CMMS Approaches to Preventive and Predictive Maintenance

  • Steps to install a Preventive and Predictive Maintenance system
  • Survey instructions
  • Preventive Maintenance and Predictive Maintenance systems increase professionalism

5. PM Details for Effectiveness

  • Four types of task lists
  • PM frequency and its effect on breakdown

6. Task List Development

  • Assemble the right data
  • Look for the most dangerous, most expensive or most common failure modes
  • Choosing tasks

7. TLC (Tighten, Lubricate and Clean)

  • Cleaning
  • Bolting
  • Lubricating

8. Guidelines for Involvement with Predictive Techniques

  • Questions to ask before PdM
  • Oil analysis
  • Vibration analysis
  • Temperature measurement
  • Ultrasonic inspection
  • Advanced visual techniques
  • Other methods of predictive maintenance
  • TLC-Tighten, Lubricate, Clean

9. Management of PM Activity

  • Planning and Scheduling PM activity
  • Access to Equipment
  • Interruptive maintenance and non-interruptive maintenance
  • Metrics
  • Outsourcing PM

10. Task List Analysis

  • Complete analysis of task lists (line by line)

11. Advanced Concepts: PM at the Next Level

  • P-F Curve
  • Statistical Analysis
    PCR

12. Personnel Issues

  • Staffing the PM Effort
  • What kind of personality to look for in a PM inspector
  • How to insure that PMs are done as designed

13. Developing a Unique Action Plan

  • Review material
  • Prepare and discuss action lists

PARTICIPANTS

This special course is designed for manager, supervisor, engineer, planer, foreman, and technician, operations, engineering and purchasing division.

 

TRAINING METHOD
  • Group Discussions
  • Group & Individual Exercises
  • Presentations
  • Games
  • Case Studies
  • Role Plays
  • Self-Assessment
  • Action Plan
FACILITIES
  • Certificate,
  • Quality Training Kit (Pencil case: Erase, Bolpoint, Pencil, Tipe X, Stabillo, Flash Disk 8 GB),
  • Bag.
  • Training Material (HandOut & SoftCopy)
  • Convenient training facilities in stars hotel (Public Training)
  • Lunch and Coffee Breaks (Public Training)
  • Souvenir
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